Why choose automated laser soldering machine equipment

Date：2021/3/18

As a relatively new soldering technology, laser soldering machine has great potential for innovation. The arrival of the economic crisis has forced the industry to find and establish more cost-effective production and connection processes. At present, many examples have repeatedly proved that laser soldering machine technology is more cost-effective than other methods. If this trend continues, advanced laser soldering machines will accelerate its popularity and development.

Why choose a laser soldering machine?

For ultra-small electronic substrates and multilayer electronic components, "traditional soldering technology" is no longer applicable. In order to meet the market demand of the industry, a large number of processing manufacturers will face the innovation of traditional soldering technology, which promotes the rapid development of laser soldering technology. The processing of ultra-fine parts that are not suitable for traditional soldering processes is finally completed by laser soldering.


Compared with traditional processes, what are the advantages of laser soldering machines?

First of all, the human advantage

1. Manual operation, frequent changes lead to increased training and management costs; laser solder only needs to be picked up and replaced manually, no training is required. For multiple products at the same time, the efficiency of one person operating one equipment can reach the efficiency of multiple manual soldering, which has the advantage of improving efficiency.

2. Manual manufacturing will cause quality fluctuations, high failure rate, poor consistency and difficulty in quality control; laser soldering robot solder has no working mood, fatigue, efficiency and quality curve probability, the gap between novice and skilled (manual) is solder Robot solder products have stable quality, stable efficiency, no emotions, and can work continuously. The soldering process of the robot can be fully controlled to ensure the soldering quality of the product without false soldering and false soldering.

3. The off-season and peak season are obvious. The quality of long-term washing is unstable. Cannot hire people when busy, nor can we hire people in leisure time. The soldering robot can work 24 hours a day and will not be tired or waste human resources in the off-season.

Second, accessory control

Raw materials continue to rise, prices continue to fall, profit margins continue to decline, competition is fierce, homogeneity is serious, manual soldering accessories are uncontrollable, and waste is serious. On the basis of manual soldering, laser robot soldering can save 15%-30% of consumption.

Third, other advantages are also reflected

1. Some parts that are easily damaged or cracked by heat during the soldering process can be soldered without contact, and will not cause mechanical stress to the solder;

2. It can illuminate the narrow part of the circuit, so that the welding head cannot enter the dense component circuit, and change the angle without the distance between adjacent components during the dense assembly process, without heating the entire component

3. During soldering, only the soldering area is locally heated, and other non-soldering areas are not affected by heat;

4. The soldering time is short, the efficiency is high, and the solder joints will not form a thick intermetallic layer. reliable quality;

5. Highly maintainability. Traditional soldering iron requires regular replacement of the welding head, while laser soldering requires few replacement parts, so maintenance costs can be reduced.